Note: If you made your Sim using Body Shop, you can package your Sim that way and share them wherever you want. This is how you can package your Sim that you made in Create-A-Sim (CAS) or any other Sim already in-game:
You will need SimPE and you can download it
here.
After it has been installed, launch SimPE.
Go to
Tools (top menu). Choose
Neighbourhood in the menu.
Click
Neighborhood Browser.
Choose your neighborhood.
Then go back up to
Tools/Neighbourhood.
Choose
Sim Surgery.
Find your sim. On the right side choose
use under the top square box.
Once you do that the word
Export above that same box where you sim picture should now be will be in
blue.
Click
Export.
And you're done!! EASY!! Your sim will now be in your Saved Sims folder and show up in BS and CAS. :D
(Originally written by SilkStockings and found
here.)